These systems typically consist of large vessels or tanks designed to provide the optimal conditions for microbial growth, bioreactor function, and product formation. Fermentation system process plant typically includes several stages such as raw material preparation, sterilization, inoculation, fermentation, and product recovery.
Lab fermenter
A laboratory scale fermenter is a bioreactor that is used for microbiology studies and pilot experimentation. Microorganisms are cultivated under precise environmental conditions.
| Usage/Application |
Laboratory |
| Capacity |
5 L – 1000 L |
| Material |
SS316 |
| Control |
pH, DO, Temperature control along with automated sterilization cycle |
Industrial Pilot scale fermenter
Pilot scale fermenters act as a bridge between laboratory and plant level fermenters therefore it helps in scaling of microbiological synthesis process.
On the basis of criteria, the process parameters can be modified to achieve a desired end product.
| Usage/Application |
Industrial |
| Capacity |
100 L – 50000 L |
| Material |
SS316 |
| Corrosion Resistant |
Yes |
| Control |
Semi – auto, Fully – auto, SCADA
pH, DO, Temperature control along with automated sterilization cycle |
Industrial Production fermenter
These bioreactors are used in large scale production facilities of microorganisms. These reactors ensure the features of Sterilization in place (SIP) Clean in place (CIP), equipped with motors at the top to facilitate motion of agitators.
| Usage/Application |
Industrial & Commercial |
| Capacity |
1000 L– 50000 L |
| Material |
SS304, SS316 |
| Corrosion Resistant |
Yes |
| Control |
Semi – auto, Fully - auto, SCADA
pH, DO, Temperature control along with automated sterilization cycle |
